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Read moreJul 29, 2010· In general sized iron ore of 5-18mm is used in the process of manufacture of sponge iron on all types of rotary kiln with +16mm not exceeding 15-20%.The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product.
Get PriceIn general sized iron ore of 5-18mm is used in the process of manufacture of sponge iron on all types of rotary kiln with +16mm not exceeding 15-20%.The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product.
Get PriceSponge Iron Process Animation. animation of sponge iron making process XSM is a leading global manufacturer of crushing and milling process of sponge iron production power point animation Contact Supplier process making sponge iron rotary kiln animation . Learn More Iron Sponge Process an overview ScienceDirect Topics
Get PriceSimulation of Rotary Kiln Used in Sponge Iron Process Using ANN IACSIT International Journal of Engineering and Technology, Vol. 6, No. 2, April 2014 DOI: 10.7763/IJET.2014.V6.673 95 Abstract—In the present study, estimation of actual output parameters is carried out for a sponge iron production process
Get PriceAug 07, 2016· • Sponge iron produced by the process will be the high grade which contains 80% Fe, 12% FeO and 8% gangue material. After separation of sponge iron in the magnetic screen/pulley, the remains are collected as char. Char has good amount of fixed carbon (25% - 30%) and moderate GCV (2500 - 2600 Kcal/Kg).
Get PriceThe sponge iron reaction (SIR) is a chemical process based on redox cycling of an iron-based contact mass, the first cycle is a conversion step between iron metal (Fe) and wuestite (FeO), the second cycle is a conversion step between wuestite (FeO) and magnetite (Fe 3 O 4). In application, the SIT is used in the reformer sponge iron cycle (RESC) in combination with a …
Get PriceStatistics on iron and steel production - Processes -… - sponge iron process animation, In order to cool the process, steel scrap is added to the converter, . by Höganäs AB in accordance with the Höganäs Sponge Iron Process.Simulation of Rotary Kiln Used in Sponge Iron Process…Abstract—In the present study, … Chat Here
Get PriceSponge iron making is a process in which iron ore lumps (typically 5mm-18mm size) are tumbled with a 'select' grade of iron-coking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled, magnetically separated, screened and size wise in finished ...
Get PriceSulphur content: The sulphur content in sponge iron is controlled by adding 1-6mm of limestone/dolomite along with feed materials which picks up sulphur from the coal preventing the sulphur pick up in sponge iron. The sulphur content in sponge iron can be controlled in the range 0.012 to 0,025%. Phosphorous content: The phosphorous present in ...
Get PriceAlthough iron powder could be produced in sponge iron tunnel kiln production line and it is the main raw material for powder metallurgy production lines. Process In sponge iron production plant by tunnel kiln method, after crushing and screening raw materials, iron ore, coal and limestone are mixed and charged in storage bins in certain ratios.
Get PriceThis process is one of the oldest direct reduction methods and the idea of its structure is based on a horizontal cement kiln. In this method, heat coal (as a reducing agent) is mixed with iron ore and sponge iron is produced in a horizontal furnace.
Get PriceThis product is known as direct reduced iron (DRI) or sponge iron. Processes that produce iron by reduction of iron ore (in solid state) below the melting point are generally classified as DR ...
Get Priceanimation rotary kiln. Cement rotary kiln animation process making sponge iron rotary kiln animation- cement rotary kiln animation,Rotary kiln is the core section of whole cement production line Iron ore pelletizing,process making sponge iron rotary kiln animation chemical process in rotary kiln for clinker productionprocesses which are involved in the operation of a …
Get PriceStudy on Accretion Formation on DRI kiln during spong iron production Chandrashekhar shrivas, Himanshu shrivas Abstract---Today is an era of competition, and contrary to this the Iron and steel industries are also suffering from the same. One of the major challenges for sponge iron plant is the Accretion formation. Through this
Get PriceAlireza Bahadori Ph.D., in Natural Gas Processing, 2014. 10.11.1 Iron oxide (sponge) process. The iron sponge process selectively removes H 2 S from gas or liquid streams. The process is limited to treating streams containing low concentrations of H 2 S at pressures ranging from 170 to 8300 kPa (ga). The process employs hydrated iron oxide, impregnated on wood chips.
Get PriceProcess making sponge iron rotary kiln animation in south africa kiln direct reduction iron dri iron sponge that imported from malaysia australia south africa and iron sponge iron process by coal the most critical raw material for sponge iron making. sponge iron making is a process in which iron
Get PriceThe process of sponge iron making aims to remove the oxygen from iron ore. The quality of sponge iron is primarily ascertained by the percentage of metallization (removal of oxygen), which is the ratio of metallic iron to the total iron present in the product. Sponge iron manufacture is highly sensitive to raw material characteristics.
Get PriceDirect reduced iron (DRI) process. In addition to the process route via the blast furnace process, there is another option for extracting crude steel from iron ores using the so-called direct reduced iron (DRI) process (secondary route).The starting point for the efforts to find an alternative to the blast furnace process was the relatively high process expenditure.
Get Priceprocess making sponge iron rotary kiln animation in south africa. This page is about process making sponge iron rotary kiln animation in south africa, click here to get more infomation about process making sponge iron rotary kiln …. Click & Chat Now
Get PriceBoudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur, Coal based Direct Reduction Rotary Kiln Process . The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials.
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